GPE modularizes complex process plants by dividing them into modular plant skid assemblies using the latest process simulation and 3D modeling software. These individual modular skids are pre-assembled according to project requirements, and completely tested by a comprehensive Factory Acceptance Test (FAT), and then transported to the project site. The ‘Plug and Play’ nature of these modular skids allows our customers to quickly install and commission them.
Deployment of robust project management and progress tracking system enables GPE to custom deliver these plants in record time. Tie-up with process experts from Europe and the USA gives GPE a clear competitive edge.
Process equipment fabrication is GPE’s core competency and our shop is certified by ASME. Our procurement team can help source bought out components complying with vendor lists of almost all leading engineering consultants, process licensors, and end users. Deployment of ERP modules on the SAP B1 platform enables GPE to offer complete material traceability, on time project delivery, control of engineering changes, and online QAC documentation.
Strict compliance with our integrated management system covering ISO 9001, 14001, and 45001 helps us ensure consistency and superior product quality.
We are a modular plant skids manufacturer with the complete range of customized options for the design and supply of modular process plants. Customers can choose from our product and service offerings based on their scope of work, technical specifications, delivery timelines, outsourcing policies, and end user guidelines.
Process engineering
Process simulation, heat & mass balances, process flow diagrams, piping & Instrumentation diagrams, static and rotary equipment process datasheets, flare analysis, HAZOP and SIL studies, control logic, and CFD reports.
Detail engineering
3D modeling, mechanical design & code calculations, thermal design, fabrication drawings, piping isometrics and stress analysis, structural analysis, cable schedules, JB allocation, instrument datasheets, valve lists, and control panel wiring diagrams.
Fabrication
Modular skid fabrication with ASME U stamped pressure vessels and heat exchangers, skid piping in carbon, stainless, and alloy steels with API. NACE, HIC, hydrogen service compliance. GTAW, SMAW, SAW, and FCAW welding processes.
Assembly
Mock assembly of modular plant skid base frames, equipment, piping and valves, surface preparation & painting, final assembly, insulation, instrument installation, cable tray work, cable laying, termination, and ferruling, tubing, clamping, and tagging.
Testing
Third Party Inspection (TPI) stage inspection of equipment, piping, and modular skids. Inspection of bought outs as per project ITP. Comprehensive Factory Acceptance Test (FAT) covering leakage test, a functional test of PLC system, actuated valves, transmitters, heater and VFD panels.
Packing and transportation
Domestic packing, export packing with phytosanitary certification, nitrogen filling, ODC consignment loading, inland transportation, containerized & break-bulk freight handling, customs clearance, insurance, and destination services.
Training and commissioning
Erection supervision, integrated cold trials, pre-commissioning and commissioning services, performance trial runs, final dossier, MDR, IO&M manuals, and system training for operators and maintenance personnel.
Procurement
Sourcing of raw materials such as pipes, plates, flanges, fittings, structural steel, and bought outs such as desiccants, process internals, valves, instruments, motors, heaters, blowers, analyzers, and control panels from project approved OEMs.
Modularization offers several benefits over conventional site execution such as a reduction in project costs and timelines, enhanced project management, streamlined erection and commissioning activities, better stage-wise inspection, and comprehensive factory acceptance testing (FAT) of skid packages.
